The high-end economy lines GSN & GFE combine high performance with economic efficiency: both lines are also built with helical ground gears, ensuring the very least noise level and smooth zero backlash planetary gearbox running. The full needle bearing offers been especially made to reach high torques that beat the competition for products of the same size. All planetary carriers are manufactured as a cage created from solid material. This increases calm operating characteristics while at exactly the same time improving positioning accuracy and reducing backlash. An additional shaft sealing ring ensures maximum dust and splash water safety in accordance with protection class IP65 in every lines.
One method to reduce backlash is by using precision gears. The focus on manufacturing in precision gears is definitely tighter tolerances, so all over the gear is a tighter, more precise fit. And the tighter match means much less play in the gear teeth, which is the trigger of backlash to begin with. Of training course, precision gears are more expensive, but if the application calls for high accuracy, then precision gearing may be the way to go.
From a gear design perspective, an easy way to reduce backlash is to ensure the teeth mesh tightly together. This is typically carried out by shortening the center distance between gears. As for pre-loading, this can be done utilizing a spring mechanism to hold the gears firmly set up. This also eliminates the enjoy between the gear teeth and thus eliminates backlash.
Of course, the kind of gears used can also have a large impact on the amount of backlash. So for example, some gear types such as strain wave gears, or harmonic gear drives, have zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Because of the lower torque ideals, the input stage is certainly dimensionally smaller than the result stage. Its short design makes the GSD collection the ideal high-end gearbox for space limited applications. The low standard backlash of the GSD series makes it an ideal fit for highly powerful applications where highest positioning and quickness accuracy is necessary. The flange output generates highest torsional rigidity. For the accommodation of especially high axial loads, taper roller bearings are elective in sizes with 90 mm diameter or higher. The GSB line stands for high performance in combination with low backlash and high precision. Its robust, one-piece housing permits a higher gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL range provide same advantages as the GSB line; the right angle shape makes the GSBL line an ideal match for all powerful applications where space is bound.
Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies have a tendency to increase backlash.
AC motors and gear motors include single-phase motors used with a single-stage AC power supply and three-phase motors used with a three-stage AC power. A single-phase motor could be operated by simply connecting it to a single-phase power supply via the provided capacitor. A three-phase motor will not need a capacitor. All you need is for connecting the motor right to a three-phase AC power supply.
The brand new planetary gearbox series includes the high-end gearbox lines GSD (flange equipment), GSB (inline) and GSBL (angle gear) along with the high-end economy GSN and GFE lines. Particularly ideal applications for the new range are those which place the highest demands on positioning accuracy, operating noises, working smoothness, bending rigidity and transmitted torque. The planetary gears are created to meet the highest creation requirements – all lines include precision surface helical gearing, single-piece planetary carriers and complete needle bearings.