The high-end economy lines GSN & GFE combine high performance with financial efficiency: both lines are also equipped with helical ground gears, ensuring the very least noise level and smooth running. The full needle bearing offers been especially designed to reach high torques that beat the competition for products of the same size. All planetary carriers are produced as a cage created from solid material. This increases silent operating characteristics while at exactly the same time improving positioning accuracy and reducing backlash. An zero backlash planetary gearbox china additional shaft sealing ring ensures maximum dirt and splash water protection relative to protection class IP65 in every lines.
One way to reduce backlash is to use precision gears. The focus on manufacturing in precision gears is definitely tighter tolerances, so all around the gear is a tighter, more exact match. And the tighter fit means much less play in the gear teeth, which is the cause of backlash to begin with. Of course, precision gears are more expensive, but if the application demands high accuracy, then precision gearing could be the way to go.
From a equipment design perspective, an easy way to lessen backlash is to make sure one’s teeth mesh tightly together. This is typically completed by shortening the center distance between gears. As for pre-loading, this can be done using a spring mechanism to hold the gears firmly set up. This also eliminates the play between your gear teeth and therefore eliminates backlash.
Of course, the kind of gears used can also have a large impact on the amount of backlash. So for example, some equipment types such as stress wave gears, or harmonic gear drives, have zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Due to the lower torque ideals, the input stage can be dimensionally smaller than the result stage. Its short style makes the GSD range the perfect high-end gearbox for space restricted applications. The low standard backlash of the GSD collection makes it an ideal fit for highly dynamic applications where highest positioning and speed accuracy is required. The flange result generates highest torsional rigidity. For the accommodation of especially high axial loads, taper roller bearings are optionally available in sizes with 90 mm diameter or higher. The GSB line means high performance in combination with low backlash and high precision. Its robust, one-piece housing allows for a higher gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL collection offer the same advantages as the GSB range; the right angle form makes the GSBL collection an ideal match for all dynamic applications where space is limited.
Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies have a tendency to increase backlash.
AC motors and gear motors include single-stage motors used in combination with a single-phase AC power supply and three-phase motors used in combination with a three-stage AC power. A single-phase motor could be operated by simply connecting it to a single-phase power via the supplied capacitor. A three-phase motor does not need a capacitor. All you have to is to connect the motor right to a three-stage AC power supply.
The new planetary gearbox series includes the high-end gearbox lines GSD (flange equipment), GSB (inline) and GSBL (angle gear) along with the high-end economy GSN and GFE lines. Particularly ideal applications for the new range are those which place the best demands on positioning accuracy, operating noises, operating smoothness, bending rigidity and transmitted torque. The planetary gears are created to meet the highest production requirements – all lines include precision ground helical gearing, single-piece planetary carriers and complete needle bearings.