Many of our projects are unique within the market and represent one of the most challenging sizes and geometries of gears produced today. We maintain a wide selection of rare gear shaping products in addition to advanced CNC milling and turning centers, that allows us to make a vast array of gear, sprocket, work, and rack sizes, designs, and patterns.
To attain the high rack power the customer required, the root of the teeth were hardened along with the tooth flanks. Finally, precision grinding was utilized to achieve the required flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no other manufacturers can generate. The part shown here is a helical equipment rack that is utilized on a Maag equipment manufacturing machine. The apparatus rack is 6′ long, has a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
The customer needed a replacement part which is necessary to the procedure of their machine and had previously been unable to find someone with the capability to slice the required size of helical rack. Many times customers e mail us because OEM parts are no longer available or are price prohibitive. Often, clients have found that the quality of replacement parts produced by us exceed the product quality their OEM parts.
To achieve the high rack strength the customer required, the root of one’s teeth were hardened together with the tooth flanks. Finally, precision grinding was used to achieve the required flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complicated gears and sprockets that no various other manufacturers can create. The part shown here is a helical gear rack that is used on a Maag equipment manufacturing machine. The apparatus rack is 6′ long, has a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
This integrated and coordinated development of thermoforming gear rack for Woodworking Industry machines and tools is our most significant customer benefit and unique on the thermoforming market. With the extensive know-how of our experienced experts in both tool and machine engineering, our customers benefit from a distinctive synergy effect leading to a higher service existence of both machine and equipment, and also an optimal formed component quality. We aim to surpass your targets and ensure your success with our quality.
For years, a machine tool builder had manufactured their very own precision gear racks to achieve ultra-precise positioning on their machines. They also required this because their crucial clients demanded that their devices maintain accurate positioning with no mistake compensation on the axis.
To save costs, they wanted to look for a gear rack provider who could obtain the same tight rack tolerances and performance level that that they had come accustom to.
Choosing from their wide variety of regular rack & pinion drives, ATLANTA offered a Ultra-High Precision DIN 4 (UHPR) gear rack, which acquired a total pitch deviation of significantly less than twelve microns (< 0.012 mm) over a 1 meter length. The actual pitch deviation was measured at 20º C and marked on each rack.