Custom Pulleys
Ever-power gets the expertise and specialized features to manufactures pulleys that are made for the most intricate applications. Our state-of-the-artwork technology can accommodate any type of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it is technically feasible, we will be able to produce it regardless of what size, materials or details required. Furthermore to aid with your projects Ever-power can manufacture a prototype and also any production quantity.
Contact Application Engineering to discuss your customized pulley requirements and design challenges. You can even design your own pulley model using our custom made 3D Model Configurator . Download your model or send it for a free quote.
Custom Pulleys in Light weight aluminum and other Finishes
Aluminum may be the standard steel for all stock pulleys and most custom pulleys. Nevertheless, there are a variety of other materials and completed such as steel or hard anodized light weight aluminum that your application may require. Ever-power uses CNC technology and an experienced manufacturing team to make your customized pulleys with the quickest turnaround amount of time in the industry. View our Components and Finishes
We offer pulleys in various diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys can be manufactured with many different types of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys made from cast iron. We can also manufacture pulleys using a variety of other components such as for example steel, bronze, plastic, aluminum, and brass.
We provide assistance during the style phase of customer orders, to help our customers have the most cost effective and effective pulley or sheave style.
We utilize the latest inspection apparatus that helps us to keep quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Which range from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the world of manufacturing non-standard parts often mean “custom” parts. Customized parts mean a whole host of stuff that the majority of producers can’t afford; things like special tooling, manufacturing, and procedures. These special extras needed to create custom parts mean a protracted lead time and, ultimately, increased prices.
For a number of companies, creating customized parts is handled in exactly this way. At Torque Transmissions, however, we’ve a different way of handling customized parts that makes better feeling for our business and for our customers businesses.
At Torque Transmission we make use of a PULL production procedure. Pull-through production is seen as a smaller batches, quick responses to customer demands, and smooth product flow. This type of production is an exemplory case of lean production and is the key reason why we’re able to make orders to customer specifications.
What characterizes the kind of lean manufacturing Torque Transmission utilizes?
No inventory: we make what is ordered
Same manufacturing process as is standard
Standardized tooling: we make use of our standard mold base system to make exclusive mold tooling, which results in a very quick set up
Customer’s due date places the order in the production schedule
Once an order is started it moves through the manufacturing process without delays or queues
Pull-through production of this kind facilitates product customization because the products are produced if they are ordered. This allows us to provide products which will meet a customer’s needs, instead of offering standard products that may not meet up with the needs of a person or do the job 100%.