ep

November 14, 2019

EP Series Parallel Shaft Helical Gear Reducer
Specification Details:
1.Job specification of helical gear reducer: F37-F157, ten type totally.
2.The output of the helical equipment reducer: 0.12-200KW
3.Project result torque of the helical equipment reducer:3.5-21500N•m
4.The transmission ratio of the helical gear reducer: 3.77-281071
5.Various mounting forms of helical gear reducer: foot mounting, input flange of B5.
The foot amounting reducer has two machine-processed foot mounting surfaces.
Efficiency
94%-98% (depends on the transmission stage)
Housing material
HT250 high-power cast iron
Gear material
20CrMnTi
Surface hardness of gears
HRC58°-62 °
Input / Output shaft material
40Cr
Machining precision of gears
Accurate grinding, 6 Grade
Lubricating oil
Gear oil
Heat treatment
Carburizing and quenching
Brand of bearings
Noise (MAX)
65-70dB160
Temp. rise (MAX)
40 ℃
Temp. rise (Essential oil)(MAX)
50 ℃
Vibration
≤20µm
Tailor made quality and available on request
Our helical and bevel-helical gears are our state of the art products. Each unit is customized to the client requirements. The Helical gears were created, developed, and manufactured using our advanced technical resources. These gearboxes come in different sizes, ratios, with metric and imperial shafts, steel or high quality cast iron housings, solid or hollow result shafts, and personalized input connections for electric motors.
Helical Parallel Shaft Gearmotor :
1.Modularly design;
2.The component and parts were created and produced standardly, making the merchandise great exchangeability and high efficiency, thus can greatly short the delivery time.
3.Low energy consumption, low noise, small vibration, efficiency up to 96%;
4.Good rigdity of cast iron box, high strength, great heat loss, long service life.
5.Gear is constructed of fine alloy forge metal, the surface is finished with carburizing and quenching which ensured high hardness and accuracy.
6.Flange-installed with hollow shaft, foot-mounted with hollow shaft, and optional torque arm and other special accessories.
Energy conserving, corrosion proof, compact
Helical- & Parallel Shaft Gearboxes
The 2-stage helical gearboxes from Ever-Power stand for absolute robustness, high quality and long life.
Ever-Power parallel shaft geared motors (available in 2- or 3- stage models) provide a selection of mounting options simply by their high center distance and hollow shaft.
The aluminum housings provide both gearbox types light-weight and high corrosion resistance.
Technical Data
Helical gearbox Parallel shaft gearbox
Type of motor asynchronous or long lasting magnet motor asynchronous or long lasting magnet motor
Ranked torque up to 2,060 Nm up to 1 1,350 Nm
Ratios* 2.55 – 56.68 24.6 – 347
Output speed variable variable
Output shaft solid shaft solid or hollow shaft
Mounting foot or flange install flange mount
Ever-Power Engineers Has A Massive Clientile To Whom It Has Been Supplying Helical Gearboxes ACCORDING TO Their Specific Requirements.
The High Technicality In The Standard Of Engineering BECAUSE OF ITS Construction And THE LOOK (Modular) Gives An OPTIMIZED PERFORMANCE Output .
Specialized In Providing Prize-Successful Helical Gearboxes & Bevel Helical Gearboxes, Our Firm Provides A High Degree Of Effeciency Gearboxes TO YOUR Clients.
Today’s Various Applications Needs IN A VARIETY OF Power Sectors – Medium / DURABLE COULD BE Met By These Gearboxes.
The Replaceability Of Various Assemblies And The Maintenance IS PERFORMED By A Diligent Team Of Ever-Power WHICH INCLUDES VERY SKILLED Manpower For The Maintenance Of Gearboxes .
Bevel Helical Gearbox :
Power : Upto 5500 kW
Reduction Ratio : Upto 650:1
The Inclined Tooth For Torque Transmission Between Parallel Or Correct Angle Shafts With Case Hardened Profile Ground Metal Gears Ensure minimum Noise
Size : 112 To 710 Centre Distance
Industries : Sugar , Cement , Paper , Solvent Extraction, Steel Market , Conveyore , Agitators, Mines & Minerals , Cranes , Crushers , Fin Cooler Drives , Aerators , Kneaders, Thickeners , Larger Ball Mills Power Plants , Rubber.
Other Features
Gearing Of High Efficience
Energy Saving
Spill-Proof Motor Removal
Mounting Options – Foot / Flange/Shaft Mount
Key Point :
Our Bevel Helical Gearbox Range Has Been Majorly Used For Severe Power Transmission System Which REACHES Least A LOT MORE THAN 50KW, Achieving An Ascent In Efficiency. THERE IS ALSO A 5500KW Power Range Specifically Designed For Cement Plants And Sugars Mills.
Reduction Stages : Single/Double/Triple/Quadruple
Applications :
Bevel Helical Gearbox Can Be Used In Various Fields SUCH AS FOR EXAMPLE:
Toasters
Coal Pulverizing Mills
Cooling Towers
Conveyors
Agitators
Crushers
Cranes
Fin Cooler Drives
Kneaders
Larger Ball Mills
Mixers
Bucket Elevators
Industries:
These Helical & Bevel Helical Gearboxes Can Attain High Performance Ratios , AND SO ARE Thus Used In Extreme Power Transmission Systems.
A FEW OF THE Industries Applicable For Bevel Helical Gearboxes Are :
Thermal power plant
Sugar industry
Cement industry
Paper industry
Solvent extraction plants
Plastic industry
Rubber industry
Steel Industry
Chemical Plants
Mines and minerals
Your advantages
High torque density
High permitted overhung loads
Multi-stage gear unit for low output speeds
F37 … F157 Reduced backlash option
EP series (two-stage and three-stage)
Our parallel helical gearbox extra-slim parallel shaft helical gearmotors are the ideal solution when space is bound. The many different sizes and designs ensure that the gearmotors can be utilized in a wide variety of applications even beneath the most unfavorable circumstances. Ever-Power parallel shaft helical gearmotors are typically used in conveyor and materials processing applications. You can choose from foot-mounted, flange-installed or shaft-mounted options. Reduced backlash parallel shaft helical gear units are also available on obtain precise positioning tasks.
Available versions
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Technical data
Gear unit reduction ratio
[i]
3.77 – 281.71
Multi-stage gear unit decrease ratio
[i]
87 – 31434
Output torque
[Nm] ([lb-in])
130 – 18000 (1150 – 159300) (also in decreased backlash version)
Motor power range
[kW] ([Hp])
0.12 – 200 (0.16 – 268)
Parallel shaft helical gear unit versions
Ever-Power helical gear units
Our helical gear systems are used wherever high torques are required.
For the belt drive, the client chosen Ever-Power helical gear units because these offer output torques as high as 2,200,000 lb-in and powers of up to 5,360 HP. Thanks to their integration in to the tried-and-tested UNICASE casing, the gear units likewise have high axial and radial load capacities. The helical gear units can therefore easily endure the harsh conditions useful on the conveyor belt.
What are the advantages of Ever-Power helical gear systems?
Performance
Ever-Power industrial gear systems with helical gears are ideal for large duty applications due to their high torque capacity
Service life
Huge roller bearings and specific alignment of shafts and equipment wheels ensure an extended service life.
Flexible
Versatile mounting solutions and considerable input options ensure application flexibility.
Installation-friendly
Many mounting designs available to cater to the needs of various installation requirements.
Our industrial helical gear units: Optimum flexibility
If you purchase a Ever-Power helical equipment unit, you should have little difficulty in adapting it to your application. Rather, our gear systems adapt themselves to the application.
To create installation as flexible since possible for our items, we give you various shaft and flange choices. Integration of the apparatus unit into your system can be facilitated by six mounting surfaces, which cover many different set up positions.
Due to their powerful and flexibility, Ever-Power helical gear products are ideally suited for use in lots of applications such as agitators, lifting gear, extruders, mixers, mills, drums or crushers.